Aosen zinc-aluminum alloy wire is a new type of anti-corrosion material. The coating on the surface of the iron wire is zinc and aluminum, and the proportion of the aluminum coating is usually 5% or 10%.
Feature: The comprehensive performance of zinc-aluminum alloy wire is close to that of brass, and it is the least likely to rust. Its corrosion resistance is several times that of ordinary galvanized iron wire.
Custom Zinc Aluminum Alloy Iron Wire
Zinc-aluminum alloy iron wire is a highly corrosion-resistant alloy galvanized iron wire. It is made from high-quality low-carbon steel wire through precise drawing, heat treatment, and composite treatment of zinc-aluminum alloy coating. It features high strength, good toughness, and uniform and dense coating. This alloy-coated iron wire is very suitable for use in humid, saline-alkali, and outdoor corrosive environments, and has the advantages of long-lasting rust prevention, aging resistance, and long service life. The addition of aluminum alloy components in the coating enhances the strength of the iron wire, improves its wear resistance, and boosts its corrosion and oxidation resistance.
The production of Zinc Aluminum Alloy Iron Wire involves several steps to ensure high quality:
Material Preparation: High-quality low-carbon steel is selected as the base material, paired with pure zinc and aluminum for coating.
Alloying Process: The zinc and aluminum are melted and mixed in precise ratios to form a homogeneous alloy bath.
Wire Drawing: The lron wire is drawn into wire of various diameters to meet specific customer requirements.
Coating and Treatment: The wire is coated with a layer of zinc-aluminum alloy to enhance its corrosion resistance.
Quality Control: Each batch undergoes stringent testing for tensile strength, corrosion resistance, and coating quality to ensure reliability.
This meticulous process ensures the Custom Zinc Aluminum Alloy Iron Wire from Aosen meets industry standards and exceeds customer expectations.
Enhanced Corrosion Resistance: The combination of zinc and aluminum provides superior protection against rust, making the wire suitable for outdoor and marine environments.
High Durability: The zinc-aluminum alloy coating forms a stable, wear-resistant layer, making it resistant to wear and tear under harsh conditions.
High-Temperature Resistance: Ideal for use in industries requiring materials that can withstand high temperatures without degradation.
Improved Mechanical Properties: The base steel wire provides excellent tensile strength and flexibility, ensuring reliable performance in structural applications.
Cost-Effective: Provides a balance of strength, corrosion resistance, and cost, making it a great value for long-term use.
Custom Zinc Aluminum Alloy Iron Wire is widely used across several sectors, including:
Construction: Used for reinforcement, binding, and support in structures that require long-term durability.
Agriculture: Commonly applied in fencing, trellising, and other agricultural structures where rust resistance is key.
Electrical and Telecommunications: Ideal for use in power transmission lines and communication networks due to its excellent corrosion resistance and mechanical stability.
Marine and Coastal Infrastructure: Resistant to saltwater corrosion, making it perfect for coastal fences, piers, and other marine-related structures.
Automotive and Machinery: Utilized in components requiring a balance of strength and corrosion resistance.
ASTM A641/A641M、ASTM B633
BS 443、BS EN 10244-2
JIS G 3547、JIS H 8641
ISO 1461、ISO 2081
We offer Custom Zinc Aluminum Alloy Iron Wire in a variety of packaging options to suit your specific needs, including:
Coils: Common for flexible applications and large projects.
Spools: Convenient for handling, storage, and easy deployment in smaller applications.
Customized Packaging: Available upon request, with options for plastic wrapping, woven bags, or custom boxes, ensuring the safe transport and storage of the product.
Aosen is a trusted leader in the manufacturing and supply of high-quality metal wire products. We offer:
Expert Manufacturing: Decades of experience in producing customized alloy wires.
High-Quality Standards: Adherence to international quality certifications and standards, ensuring reliable and durable products.
Flexible Customization: We offer tailored specifications, including wire diameter, alloy composition, coating thickness, and packaging, to meet your precise requirements.
Global Reach: Serving clients worldwide with a commitment to on-time delivery and customer satisfaction.
Reliable Support: Dedicated customer service team to provide technical support and ensure smooth order processing.
Product Parameters
| Product Name | Zinc-aluminum Alloy Iron Wire （10%） |
| Wire Diameter（mm） | φ2.0-φ4.0 |
| Zinc Coating Amount（g/㎡） | 230-275 |
| Tensile Strength（MPa） | 385-495 |
| Elongation (%) | >20% |
| Material | SAE1008 / SAE1006 / SAE1018 / SAE1045 SAE1055 / SAE1060 / SAE1065 / SAE1070 |
| Coating | Galvanized, Aluminum |
| Processing Method | Hot-dip |
| Advantages/Features | 1. Surface gloss: ⭐⭐⭐⭐⭐ 2. Uniform and smooth coating: ⭐⭐⭐⭐⭐ 3. Corrosion Resistance: ⭐⭐⭐⭐⭐ 4. Durability: ⭐⭐⭐⭐⭐ |
| Execution Standard | YB/T 4221-2016 |
| Is it alloy | Yes |
| Tolerance（mm） | -0.05 |
| Application Fields | 1.Water conservancy engineering （gabion net, gabion mesh, Reno mattress） 2.Coastal defense engineering |
| Is it special steel(If yes, list steel grade) | No |
| Processing Services | Packaging: ① Plastic packaging ② Inner plastic outer woven Packaging Method:Steel strap bundling |
| Support Customization | Materials、Zinc coating amount、Tensile strength、Weight、Length、Packaging、Other customer requirements |
Length Width Height (cm)/piece | Inner diameter 45 * Outer diameter 90 * Height 80 |
| Weight /Piece | 500-800kg |
Packaging
Logistics
Aosen Metal Products supports rail, road, sea, and multimodal transport. It has a fleet of over 1,800 vehicles, with a daily factory throughput of 80,000 tons.
Application Scenarios
Livestock facilities
River management
Barbed wire
Mountain protection
Wire mesh
Railway guardrails
Related Products
Electro-galvanized Iron Wire
Hot-dip Galvanized Iron Wire
Electro-galvanized Steel Wire
Hot-dip Galvanized Steel Wire
Hot-dip High-zinc Iron Wire
Integrated Raw Material Supply: All wire is produced from steel sourced directly from Aosen Special Steel Group’s 7-million-ton annual capacity. This eliminates supply chain variability and ensures consistent chemistry and mechanical properties across orders.
Large-Scale Production Capacity: With 15 dedicated galvanizing lines—including 9 electro-galvanizing and 6 hot-dip galvanizing lines—and an annual capacity of 300,000 tons for galvanized products, we efficiently handle both high-volume standardized orders and technically specific custom requirements.
Comprehensive Quality Testing: Our in-house laboratory performs full-spectrum testing, including tensile strength verification, coating adhesion (winding test), torsion resistance, diameter measurement, and zinc layer weight analysis. We also support third-party inspections, including SGS, upon request.
Flexible Customization: Beyond standard diameters and tensile grades, we customize coating weight, packaging format, and mechanical properties to match specific application requirements, supported by a structured process from requirement docking to sample approval and mass production.
Proven Credentials: Aosen holds ISO 9001, ISO 14001, and ISO 45001 certifications, along with CE marking and RoHS compliance. Our facilities and processes have been recognized with transportation product certifications and supplier excellence awards from major engineering groups.
Corrosion Resistance: Zinc coating up to 300 g/m² protects against rust, salt fog, and moisture; available in electro-galvanized or hot-dip galvanized finish
Strong Coating Adhesion: Zinc layer resists flaking or cracking during bending, weaving, and welding
Controlled Strength: Tensile strength options from 350–550 MPa (general purpose) to 900–1200 MPa (high-strength structural applications)
Precise Dimensional Consistency: Tight diameter tolerances maintained through digitally monitored production
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