Phosphated Steel Wire

Key Performance Advantages

Lubrication Performance: Drawing resistance is reduced by 30%, mold wear is decreased, and production efficiency is significantly improved

Corrosion Resistance: Capable of effectively withstanding 6 hours of acid salt spray testing, corrosion protection can be maintained for up to 100 days in harsh environments, and the durability will be longer under normal conditions

Abrasion Resistance: Can effectively withstand minor wear caused by mechanical friction damage

Coating Adhesion: Suitable for subsequent processes such as electroplating, spraying, and rubber vulcanization; the coating is not easily detached

Cutting-edge manufacturing processes

High-purity, premium-quality substrate

Select mainstream high-quality carbon steels and alloy steels such as 45#, 55#, 60#, 70#, 80#, 72A, 82B, and 65Mn, with a martensite content of steel ≥95%, ensuring uniform and stable mechanical properties; the diameter tolerance of precision specification products is controlled within ±0.01mm to meet high-precision usage requirements.

Fully Automated Phosphating Production Line

The temperature of the tank solution (60-80℃), the concentration of the chemical solution, and the pH value are monitored in real time, with parameter deviations controlled within ±1%.

Exclusive craftsmanship formula, with a uniform and consistent coating thickness across the entire steel wire surface.

The use of lead bath quenching process does not damage the inherent strength and toughness of the raw materials.

Full-Process Digital Quality Control

From the storage of raw materials to the shipment of finished products, professional inspection processes are established; complemented by in-house laboratories and testing equipment, the coating thickness is precisely measured; each batch of products is fully traceable and comes with a "Product Quality Certificate".

Green and Environmentally Friendly Production System

Adopting a chromium-free passivation process, fully compliant with EU RoHS and CE environmental standards; achieving a 90% recycling rate of production wastewater, significantly reducing environmental burden; equipped with energy-saving devices, reducing carbon emissions by 25% compared to traditional processes.

Technical Specifications (Customization to Your Needs)

Core Reasons to Choose Us

✅Accumulation of Precision Craftsmanship: Deeply engaged in the field of phosphating wire, with film weight control precision reaching ±0.3g/m², the process level is industry-leading.

✅Exclusive Customized Services: Equipped with a professional technical team, providing one-on-one product selection and process recommendations tailored to the client's operating conditions.

✅Global Supply Capability: Annual production capacity exceeds 100,000 tons, with standard inventory ready for shipment within 3 days, ensuring stable and efficient supply.

✅Adhering to Green Production: A Complete Set of Eco-Friendly Processes to Assist Partner Companies in Achieving Low-Carbon Production Goals

✅Optimize overall costs: Excellent lubrication and smoothing performance reduce mold wear and production energy consumption, extend lifecycle, and lower usage costs.

Quality Assurance and Global Compliance Certification

• Certified by ISO 9001 Quality Management System and IATF 16949 Automotive Industry Special Certification.

• The product comprehensively benchmarks against global mainstream industrial standards such as ASTM、EN、JIS and national standards, and third-party authoritative testing is acceptable.

• Each batch of products is accompanied by a complete quality inspection report, including multiple data points such as mechanical performance testing and coating weight measurement.

Application

Construction Wire Mesh、Sieve mesh、Black Rolled Wire Mesh、Civil Engineering Grid Mesh、Steel wire rope、Tank Network

Aosen supports rail, road, sea, and multimodal transport. It has a fleet of over 1,800 vehicles, with a daily factory throughput of 80,000 tons.