Aosen electro-galvanized steel wire is made from raw materials such as 45#, 55#, 60#, 65#, 70# steel through production processes including drawing-annealing-quenching-pickling-galvanizing. The zinc coating range of electro-galvanized steel wire produced by our company is 40-60g/m².
Characteristics: Uniform and bright zinc coating, excellent elongation and corrosion resistance.
Electro Galvanized Cold Steel Wire
Aosen supplies high-quality Electro Galvanized Cold Steel Wire, a precision-processed galvanized wire designed for applications requiring a smooth surface finish, stable coating, and consistent mechanical performance. Manufactured through an electro-galvanizing process, the wire features a clean appearance and controlled zinc coating thickness, making it suitable for both industrial production and daily-use steel products.
Compared with conventional galvanized wire products, electro galvanized wire offers excellent dimensional consistency and surface quality, especially for products requiring bending, welding, or forming during processing.
The versatility of Electro Galvanized Cold Steel Wire makes it suitable for a wide range of industries:
Construction: Binding wire, welded wire mesh, reinforcing accessories
Hardware Manufacturing: Nails, screws, hooks, clips, fasteners
Household Products: Clothes hangers, wire baskets, storage racks
Agriculture: Small fencing, greenhouse accessories, plant supports
Industrial Processing: Cable armoring, springs, mesh panels, precision wire products
Uniform electro-galvanized coating with stable adhesion
Smooth and bright wire surface suitable for forming and welding
Good flexibility and processing performance
Stable tensile strength for industrial applications
Controlled wire diameter tolerance for precision manufacturing
Lower coating thickness compared with hot-dip galvanized wire, suitable for indoor or moderate environments
| Item | Electro Galvanized Wire | Hot-Dip Galvanized Wire |
|---|---|---|
| Coating Process | Electroplating | Molten zinc immersion |
| Surface Finish | Smooth, bright, uniform | Slightly rougher surface |
| Zinc Coating Thickness | Thinner coating | Thicker coating |
| Corrosion Resistance | Moderate | Stronger long-term protection |
| Precision | Higher dimensional precision | Relatively lower precision |
| Processing Performance | Excellent for bending/welding | Better for outdoor durability |
| Typical Applications | Hangers, fasteners, mesh, binding wire | Guardrails, fencing, outdoor structures |
As an experienced manufacturer, Aosen provides flexible customization services for industrial buyers:
Custom wire diameter specifications
Zinc coating thickness adjustment
Tensile strength customization
Coil weight and packaging options
Plastic inner + woven outer packaging available
OEM labeling and export packaging support
We adhere to the following international standards in the supply of industrial HDG,EG,GI,GL wire products.
ASTM A641/A641M、ASTM B633
BS 443、BS EN 10244-2
JIS G 3547、JIS H 8641
ISO 1461、ISO 2081
Wire products meeting specific quality requirements can also be supplied upon request.
Excellent surface finish for clean appearance products
Cost-effective production process
Reduced risk of surface zinc lumps during processing
Easy bending, twisting, cutting, and welding
Suitable for automated manufacturing equipment
Consistent wire quality for batch production
Automated production lines for stable quality and efficient output
Precision control system for uniform zinc coating and neat coiling
Complete inspection equipment with shipment inspection reports
Support for customized diameter, coating, tensile strength, and packaging
Production compliant with ASTM, BS, JIS, and ISO standards
Flexible supply for both trial orders and bulk production
Export packaging and industrial application support from Aosen
Product Parameters
| Product Name | Electro-galvanized Steel Wire |
| Wire Diameter（mm） | Ф1.4-Ф4.0 |
| Material | SAE1008 / SAE1006 / SAE1018 / SAE1045 SAE1055 / SAE1060 / SAE1065 / SAE1070 |
| Zinc Coating Amount（g/㎡） | 40-60 |
| Tensile Strength（MPa） | 800-1200 |
| Elongation（%） | >20% |
| Coating | Galvanized |
| Processing Method | Cold galvanizing |
| Advantages/Features | 1. Surface gloss: ⭐⭐⭐⭐⭐ 2. Uniform and smooth coating: ⭐⭐⭐⭐⭐ 3. Corrosion resistance: ⭐⭐⭐ 4. Good draw performance: ⭐⭐⭐⭐⭐ |
| Execution Standard | YB/T 4996-2022 |
| Is it alloy | No |
| Tolerance（mm） | -0.05 |
| Application Fields | Agriculture, automotive throttle cable, bridge rope, elevator rope18 |
| Processing Services | Packaging：①Plastic packaging ②Inner plastic outer woven Packing Method：Steel strap bundling |
| Support Customization | Materials、Zinc coating amount、Tensile strength、Weight、Length、Packaging、 Other customer requirements |
| Length Width Height （cm）/piece | Inner diameter 45 * Outer diameter 90 * Height 80 |
| Weight / Piece | 500kg-850kg |
Packaging
Logistics
Aosen supports rail, road, sea, and multimodal transport. It has a fleet of over 1,800 vehicles, with a daily factory throughput of 80,000 tons.
Application Scenarios
Wire rope
Bridge rope
Diamond mesh
Agricultural scaffolding (greenhouse steel wire)
Mountain protection
Throttle cable
Related Products
Electro-galvanized Iron Wire
Hot-dip Galvanized Iron Wire
Zinc-aluminum Alloy Iron Wire
Hot-dip Galvanized Steel Wire
Hot-dip High-zinc Iron Wire
Integrated Raw Material Supply: All wire is produced from steel sourced directly from Aosen Special Steel Group’s 7-million-ton annual capacity. This eliminates supply chain variability and ensures consistent chemistry and mechanical properties across orders.
Large-Scale Production Capacity: With 15 dedicated galvanizing lines—including 9 electro-galvanizing and 6 hot-dip galvanizing lines—and an annual capacity of 300,000 tons for galvanized products, we efficiently handle both high-volume standardized orders and technically specific custom requirements.
Comprehensive Quality Testing: Our in-house laboratory performs full-spectrum testing, including tensile strength verification, coating adhesion (winding test), torsion resistance, diameter measurement, and zinc layer weight analysis. We also support third-party inspections, including SGS, upon request.
Flexible Customization: Beyond standard diameters and tensile grades, we customize coating weight, packaging format, and mechanical properties to match specific application requirements, supported by a structured process from requirement docking to sample approval and mass production.
Proven Credentials: Aosen holds ISO 9001, ISO 14001, and ISO 45001 certifications, along with CE marking and RoHS compliance. Our facilities and processes have been recognized with transportation product certifications and supplier excellence awards from major engineering groups.
Corrosion Resistance: Zinc coating up to 300 g/m² protects against rust, salt fog, and moisture; available in electro-galvanized or hot-dip galvanized finish
Strong Coating Adhesion: Zinc layer resists flaking or cracking during bending, weaving, and welding
Controlled Strength: Tensile strength options from 350–550 MPa (general purpose) to 900–1200 MPa (high-strength structural applications)
Precise Dimensional Consistency: Tight diameter tolerances maintained through digitally monitored production
Contact Us
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+86 131 8000 1253
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