Aosen hot-dip high-zinc iron wire has a uniform and dense coating, with current zinc coating standard of 230-275g/m² (customizable).
Characteristics: Excellent corrosion resistance, salt spray test life up to 3 times longer than ordinary galvanized wire. Combines high strength, weather resistance, and good flexibility, with a smooth surface free of zinc tumors, suitable for bending, twisting, and other processing needs.
High Zinc Iron Wire
Aosen presents High Zinc Iron Wire Custom, an industrial-grade galvanized wire solution designed for maximum corrosion resistance and durability. With a hot-dip zinc coating of 230–275 g/m² (customizable), this wire delivers superior protection against rust, making it ideal for long-term outdoor and industrial applications. Its smooth, uniform surface ensures ease of processing and flexibility, perfect for bending, twisting, and coiling.
Aosen is a professional high zinc iron wire manufacturer of electro-galvanized wire, hot-dip galvanized wire, phosphatized steel wire, spring steel wire and annealed wire.
Equipped with fully automated production equipment, our factory adopts a high-precision tension and linear speed synchronization system to ensure the zinc coating remains undamaged with a uniform thickness. This achieves neat and tight coiling of products and maximizes adaptability to rapid mass production.
Galvanized Iron Wire: 1.8–5.0mm, Hot-selling Sizes: 1.9/1.95/2.0/2.5/2.65/3.0/4.25, Tensile Strength: 350–550MPa
Galvanized Steel Wire: 1.4–4.0mm, Hot-selling Sizes: 1.6/1.8/2.0/2.5/3.0, Tensile Strength: 800–1200MPa
Electro-galvanized Wire: Low process cost and excellent corrosion resistance. It is widely used in steel products such as fasteners, clothes hangers, welded mesh panels, and construction binding wire.
Hot-dip Galvanized Wire: Thick coating and long corrosion-resistant service life, with relatively low precision. It is mainly used for outdoor long-term service components such as power transmission towers, highway guardrails, livestock fencing and hillside protective netting.
Zinc coating thickness can reach up to 300g/㎡.
Product Customization: Raw materials, zinc coating thickness, tensile strength, weight, length, packaging method (e.g., plastic inside and woven outside), and other customer requirements.
We adhere to the following international standards in the supply of industrial HDG,EG,GI,GL wire products.
ASTM A641/A641M、ASTM B633
BS 443、BS EN 10244-2
JIS G 3547、JIS H 8641
ISO 1461、ISO 2081
Wire products meeting specific quality requirements can also be supplied upon request.
We also have a complete set of inspection equipment. We conduct inspections on each batch of products, and all products are delivered from the factory with accompanying inspection reports.
| Wire Type | Zinc Coating | Corrosion Resistance | Tensile Strength | Best Use Case | How to Choose |
|---|---|---|---|---|---|
| Low Zinc Iron Wire | 60–120 g/m² | Moderate | Medium | Indoor or low-moisture applications | Choose for cost-sensitive projects without heavy outdoor exposure. |
| Electro-Galvanized Wire | 8–25 μm | Moderate | Medium-High (800–1200 MPa) | Fasteners, clothes hangers, welded mesh, construction binding wire | Ideal for smooth-surface steel products requiring moderate outdoor durability. |
| High Zinc Iron Wire Custom | 230–275 g/m² (up to 300 g/m²) | Excellent | 385–495 MPa | Outdoor fencing, construction, industrial tie wire, guardrails | Best for industrial projects requiring long-term corrosion resistance and flexibility. Opt for Aosen for reliable performance and customizable specifications. |
Environment: Choose high zinc coating for outdoor or high-moisture areas.
Mechanical Needs: Ensure tensile strength meets structural or industrial requirements.
Customization: Aosen allows specification adjustments for diameter, coating, length, and packaging.
Cost vs. Longevity: High zinc wire has higher initial costs but offers longer service life and reduced maintenance.
Aosen stands out as a reliable High Zinc Iron Wire Custom supplier:
Fully automated production ensuring uniform coating thickness and smooth surface
High-precision tension and linear speed synchronization for tight coiling
Comprehensive testing: surface finish, tensile strength, elongation, and zinc coating thickness
ISO, ASTM, BS, JIS-certified production standards (ASTM A641/A641M, ASTM B633, BS EN 10244-2, JIS G 3547/H 8641, ISO 1461/2081)
Inspection reports provided with each batch
Product Parameters
| Product Name | Hot-dip High-zinc Iron Wire |
| Wire Diameter（mm） | Ф2.0-Ф4.0 |
| Zinc Coating Amount（g/㎡） | 230-275 |
| Tensile Strength（MPa） | 385-495 |
| Elongation（%） | >20% |
Material | SAE1008 / SAE1006 / SAE1018 / SAE1045 SAE1055 / SAE1060 / SAE1065 / SAE1070 |
| Coating | Coating |
| Processing Method | Hot-dip |
Advantages/Features | 1.Surface gloss：⭐⭐⭐⭐⭐ 2.Uniform and smooth coating：⭐⭐⭐⭐⭐ 3.Corrosion resistance：⭐⭐⭐⭐⭐ 4.Durability：⭐⭐⭐⭐⭐ |
| Execution Standard | YB/T 5294-2009 |
| Is it alloy? | No |
| Tolerance（mm） | -0.05 |
Application Fields | 1.Construction industry: Used for making steel wire mesh, fences, scaffolding, bridge structures, etc.; 2.Agriculture: Used for making fences, grape trellises, greenhouse supports, etc.; 3.Industry: Used for making springs, cables, filter nets, conveyor belts, etc.; 4.Transportation: Used for making guardrails, isolation nets, and other traffic safety facilities; 5.Daily life: Used for making clothes hangers, hooks, and other household items. |
| Is it special steel?（If yes, list steel grade） | No |
| Processing Services | Packaging：①Plastic packaging ②Inner plastic outer woven Packing Method: Steel strap bundling |
Support Customization | Materials、Zinc coating amount、Tensile strength、Weight、Length、Packaging、Other customer requirements |
Length Width Height （cm）/piece | Inner diameter 45*outer diameter 90 *height 80 |
| Weight/piece | 500-800kg |
Packaging
Logistics
Aosen supports rail, road, sea, and multimodal transport. It has a fleet of over 1,800 vehicles, with a daily factory throughput of 80,000 tons.
Application Scenarios
High Zinc Iron Wire Application Scenarios
High Zinc Iron Wire Application Scenarios
High Zinc Iron Wire Application Scenarios
High Zinc Iron Wire Application Scenarios
High Zinc Iron Wire Application Scenarios
High Zinc Iron Wire Application Scenarios
Related Products
Electro-galvanized Iron Wire
Hot-dip Galvanized Iron Wire
Zinc-aluminum Alloy Iron Wire
Electro-galvanized Steel Wire
Hot-dip Galvanized Steel Wire
Integrated Raw Material Supply: All wire is produced from steel sourced directly from Aosen Special Steel Group’s 7-million-ton annual capacity. This eliminates supply chain variability and ensures consistent chemistry and mechanical properties across orders.
Large-Scale Production Capacity: With 15 dedicated galvanizing lines—including 9 electro-galvanizing and 6 hot-dip galvanizing lines—and an annual capacity of 300,000 tons for galvanized products, we efficiently handle both high-volume standardized orders and technically specific custom requirements.
Comprehensive Quality Testing: Our in-house laboratory performs full-spectrum testing, including tensile strength verification, coating adhesion (winding test), torsion resistance, diameter measurement, and zinc layer weight analysis. We also support third-party inspections, including SGS, upon request.
Flexible Customization: Beyond standard diameters and tensile grades, we customize coating weight, packaging format, and mechanical properties to match specific application requirements, supported by a structured process from requirement docking to sample approval and mass production.
Proven Credentials: Aosen holds ISO 9001, ISO 14001, and ISO 45001 certifications, along with CE marking and RoHS compliance. Our facilities and processes have been recognized with transportation product certifications and supplier excellence awards from major engineering groups.
Corrosion Resistance: Zinc coating up to 300 g/m² protects against rust, salt fog, and moisture; available in electro-galvanized or hot-dip galvanized finish
Strong Coating Adhesion: Zinc layer resists flaking or cracking during bending, weaving, and welding
Controlled Strength: Tensile strength options from 350–550 MPa (general purpose) to 900–1200 MPa (high-strength structural applications)
Precise Dimensional Consistency: Tight diameter tolerances maintained through digitally monitored production
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